Ayurveda Manufacturing Facility of Akshunn Life Care
Introduction
Akshunn Life Care is a well-established partnership firm founded by Dinesh Chandra and Mohd. Sattar, located in Sultanpur Majra, Bahadrabad, Haridwar, Uttarakhand. The company is engaged in the manufacturing of Ayurvedic, cosmetic, nutraceutical, and pharmaceutical products. Among its various divisions, the Ayurvedic manufacturing facility of Akshunn Life Care stands out as a center of excellence, where the ancient science of Ayurveda meets modern technology. The facility is dedicated to producing high-quality Ayurvedic medicines such as tablets, capsules, syrups, powders, churnas, oils, ointments, and other proprietary formulations in compliance with the Ministry of AYUSH and GMP (Good Manufacturing Practices) standards.
Infrastructure and Layout
The Akshunn Life Care manufacturing facility is designed according to the Schedule T requirements prescribed by the Government of India for Ayurvedic drug manufacturing units. The factory building is located in a clean and pollution-free area, ensuring a hygienic and serene environment suitable for herbal production.
The facility layout includes:
Raw Material Storage Area
Drying and Pulverization Section
Mixing and Granulation Area
Tablet and Capsule Manufacturing Section
Syrup and Liquid Manufacturing Section
Ointment and Cream Section
Quality Control and Quality Assurance Laboratories
Finished Goods Store
Packaging and Labeling Area
Administrative and R&D Block
Each section is physically separated to prevent cross-contamination, and all surfaces (walls, floors, and ceilings) are smooth, washable, and moisture-resistant. Proper lighting, ventilation, and exhaust systems ensure compliance with Good Manufacturing Practice (GMP) norms.
Raw Material Procurement and Storage
At Akshunn Life Care, the process of manufacturing begins with careful selection and sourcing of raw materials. The company uses authentic, high-grade herbs and natural ingredients procured from certified suppliers and trusted Ayurvedic farms. Each herb or raw material undergoes identity, purity, and potency testing before acceptance.
All raw materials are stored in clean, labeled stainless steel or food-grade containers. Hygienic conditions are maintained to prevent microbial contamination or degradation due to humidity.
Every batch of raw materials is accompanied by a Certificate of Analysis (CoA) and tested for:
Organoleptic properties (color, odor, taste, texture)
Physicochemical parameters (ash value, extractive value, moisture content)
Microbial contamination
Heavy metals (Lead, Arsenic, Cadmium, Mercury)
Tablet Manufacturing Section
The Ayurvedic tablet manufacturing section at Akshunn Life Care is equipped with advanced multi-station tablet compression machines, granulators, and coating pans. Herbal powders and extracts are processed with natural binders such as gum acacia and starch to form granules, which are then dried and compressed into tablets of uniform weight and hardness.
The process includes:
Pulverization and Sieving – Herbs are powdered to the desired fineness.
Mixing and Blending – Active ingredients are blended uniformly.
Granulation – Moist granules are prepared using natural binders.
Drying – Granules are dried in tray dryers under controlled temperature.
Compression – Tablets are compressed using GMP-compliant machines.
Coating/Polishing – Tablets may be polished using herbal coatings for better appearance and stability.
Common Ayurvedic tablets manufactured include:
Triphala Tablet – Improves digestion and detoxification
Ashwagandha Tablet – Enhances strength and reduces stress
Giloy Tablet – Boosts immunity and purifies blood
Amla Tablet – Natural antioxidant and rejuvenator
Gokshura Tablet – Supports urinary and reproductive health
Each batch is subjected to weight variation, hardness, disintegration, and friability tests to ensure quality and consistency.
Capsule Manufacturing Section
Akshunn Life Care produces both vegetarian (HPMC) and gelatin capsules filled with pure herbal powders or standardized extracts. The capsule section is equipped with semi-automatic capsule filling machines, drying trays, and polishing units.
The process flow includes:
Sifting and blending of herbal powders
Capsule filling
Weight and quality check
Polishing and packaging
Popular Ayurvedic capsules produced include:
Shilajit Capsule – Enhances energy and vitality
Turmeric Curcumin Capsule – Anti-inflammatory and antioxidant
Neem Capsule – Blood purifier and skin health support
Brahmi Capsule – Improves memory and concentration
Guggul Capsule – Supports healthy cholesterol and joint function
Capsules are tested for uniformity of fill weight, moisture content, and microbial contamination.
Syrup and Liquid Manufacturing Section
The liquid section of Akshunn Life Care is designed with SS 316-grade vessels, heating systems, and filtration units. The manufacturing process follows a hygienic and closed-loop system to avoid contamination.
The process includes:
Preparation of herbal decoction (Kashayam)
Filtration and concentration
Addition of sweeteners (honey, sugar, jaggery) and preservatives
Homogenization and cooling
Filling in sterilized bottles using automatic filling and sealing machines
Common Ayurvedic syrups manufactured under Akshunn Life Care include:
Livoton Syrup – Liver tonic and detoxifier
Cough Cure Syrup – Relieves cough and throat irritation
Digest Plus Syrup – Aids digestion and improves appetite
Blood Purifier Syrup – Removes toxins and improves skin glow
Uricare Syrup – Supports urinary tract health
All syrups undergo pH testing, microbial testing, and stability studies before packaging.
Churna and Powder Section
The Churna (powder) section is equipped with pulverizers, blenders, and sieving machines. The process includes cleaning, drying, grinding, sieving, and packaging of herbal powders.
Examples of churnas produced are:
Triphala Churna – For digestion and detoxification
Sitopaladi Churna – For respiratory health
Avipattikar Churna – For acidity and constipation
Brahmi Churna – For brain health and memory enhancement
Each batch is tested for particle size, moisture content, and microbial purity.
Ointment, Cream, and Oil Manufacturing
Akshunn Life Care manufactures a range of Ayurvedic ointments, gels, and medicated oils. The production area has stainless steel vessels, stirrers, and filling machines. Formulations are prepared using herbal extracts, beeswax, and natural oils like sesame, coconut, and mustard.
Popular Ayurvedic topical products include:
Pain Relief Oil – For joint and muscle pain
Aloe Vera Cream – For skin nourishment and hydration
Neem Balm – For acne and skin infections
Massage Oil – For relaxation and muscle stiffness relief
These products are manufactured under controlled temperature and sterile conditions to ensure purity.
Quality Control and Assurance
The Quality Control (QC) and Quality Assurance (QA) departments at Akshunn Life Care are the backbone of its manufacturing excellence. The laboratories are equipped with instruments for:
Physicochemical testing
Microbiological testing
Stability testing
Instrumental analysis (UV spectrophotometer, pH meter, moisture analyzer)
Each batch undergoes in-process and post-production testing before release. The company maintains Batch Manufacturing Records (BMR), Certificates of Analysis (CoA), and Standard Operating Procedures (SOPs) to ensure complete traceability.
The QA department ensures that all products conform to AYUSH standards, are safe for consumption, and meet label claims.
Research and Development (R&D)
The R&D division of Akshunn Life Care is dedicated to continuous innovation in Ayurvedic formulations. The team focuses on standardizing classical formulations and developing new proprietary products using modern scientific validation.
Key focus areas include:
Standardization of herbal extracts
Development of new dosage forms (soft gels, effervescent tablets, herbal cosmetics)
Clinical validation and formulation stability studies
Collaboration with Ayurvedic institutions and universities
The R&D wing ensures that all Akshunn Life Care products are effective, consistent, and consumer-friendly.
Packaging and Labeling
The packaging section is equipped with automatic filling, sealing, labeling, and batch coding machines. Packaging materials are food-grade and tamper-proof. Each label complies with AYUSH labeling guidelines, mentioning:
Product name and composition
Indications and dosage
Batch number, Mfg./Exp. date
Manufacturer’s license number and contact details
This ensures full transparency and regulatory compliance.
Licensing and Compliance
Akshunn Life Care operates under a valid Ayurvedic Manufacturing License (Form 25-D) issued by the State Licensing Authority, Department of AYUSH, Uttarakhand. The facility adheres to Schedule T GMP guidelines and is compliant with all Drugs and Cosmetics Act, 1940 regulations.
Other certifications include:
GMP Certification
ISO 9001:2015 (Quality Management System)
ISO 22716:2007 (Cosmetic GMP)
Pollution Control and Fire Safety NOCs
Conclusion
The Ayurvedic manufacturing facility of Akshunn Life Care represents a perfect harmony between ancient Ayurvedic principles and modern pharmaceutical practices. Guided by the expertise of Dinesh Chandra and Mohd. Sattar, the company is committed to delivering pure, effective, and safe Ayurvedic products that enhance the health and well-being of consumers.
With its strong focus on quality, innovation, and sustainability, Akshunn Life Care continues to grow as a trusted name in Ayurvedic manufacturing—offering a wide range of products including tablets, capsules, syrups, churnas, ointments, and oils. The firm’s mission is to bring Ayurveda to every home, promoting natural healing and holistic wellness through scientifically backed traditional medicine.